PRODUCTION TECHNOLOGY

Production set- up

We use computer-aided design software such as SOLID WORKS, SOLID EDGE, MASTERCAM, SOLID CAM in the design and construction processes.

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CNC tool shop

Our experience in tooling design and manufacturing, as well as our modern numerically controlled machine tools, ensure high quality and dimensional accuracy of our products.

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Preparation of cores

The following technologies are used for manufacturing of cores:

  • HOT-BOX
  • COLD BOX
  • CO2 technology, manually
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Cast iron melting

Cast iron is melted in a modern and environmentally-friendly melting facility; our shaft furnaces (cupolas) include automatic charge level measurement, supersonic oxygen installation and modern cupola gases dedusting system.

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Moulding sand processing

We use a cutting-edge moulding sand processing station with a capacity of 160Mg/h; it is equipped with two KUTTNER SAVELLI SGMT 2500 ceramic bowl turbine mixers, and the KUTTNER SAVELLI SK150 SAND COOLER.

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Castings moulding

The moulding process of castings is carried out on automatic moulding lines: LORAMENDI eVMM5070C, DISA 270A and SAVELLI.

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Castings cleaning

The process of fettling castings consists of: shot blasting, grinding and machining (the final stage).

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Castings painting

Castings are painted in the automated dip-painting facility. Our plant also has an automated powder paint shop.

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Quality control labs

Our quality assurance and control labs carry out tensile tests, hardness tests, metal structure and chemical composition examinations, and many others.

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